Crushing machines are machines used to crush, process and size the material extracted from the earth. These machines are generally available as staionary crushing plant, crushing and screening plant, crushing-screening and washing plant. In addition, crushing machines can be produced as mobile and are also available as mobile crushing plant, mobile screening plant, mobile crushing and screening plant, and mobile crushing-screening and washing plant.

As FABO machinery, we work diligently in the production of these products. All of our stationary crushing-screening and washing plant types offer high capacity, high efficiency, low cost and easy maintenance.

We show the same care in our range of mobile crushing and screening washing plants. In particular, our mobile plants are among the most preferred projects. The main reasons for these are;

– easy transport

– easy installation and maintenance

– high capacity

– high efficiency and quality

– high profitability rate

Our Stationary Crushing Plants:

– Feeder bunker (vibrating bunker)

– Crusher (jaw crusher, tertiary crusher, vertical shaft impact crusher, cone crusher)

– Conveyor Belts

– Screens (vibrating screens, Dewatering Screen)

– Washing (Screw Washers, Bucket Washers, Log Washer – Gravel Wash) occurs.

Mobile Crushing Plants:

– Feeder bunker (vibrating bunker)

– Crusher (jaw crusher, tertiary crusher, vertical shaft impact crusher, cone crusher)

– Conveyor Belts

– Screens (vibrating screens, Dewatering Screen)

– Washing

– Hydraulic Legs

Stationary concrete batching plant is ideal for businesses with a certain working area. These products, which are used by companies in need of ready-mixed concrete to meet their needs, are frequently used in large projects that will last for many years.

Stationary concrete batching plant has different types according to the operating needs. They are classified according to their production capacity and can produce an average of 30 to 200 m3 concrete per hour. We see the superior success that our company has provided for stone crushing and screening facilities in its concrete plant services too. FABO concrete plants provide higher efficiency than normal concrete plants.

Concrete Plant

If you want to achieve even more performance as a company, optional Twin-Shaft mixer can be added. By adding different types of mixers with the stationary concrete plants produced by our company, ready-mixed concrete products with a different and wide usage area can be obtained. Our products, designed in accordance with European standards, are produced from materials that are friendly to the environment and human health. Our company, which is among the leading names in the sector, provides uninterrupted service to its customers in after-sales assembly, disassembly, transportation, repair, maintenance, cleaning and spare parts services.

We aim to provide the most efficient service by delivering all kinds of spare parts needs of our construction machines, which are carefully produced by our engineers, to our customers as soon as possible. Fixed concrete batching plants shaped according to the demands of the customers, the conditions of the land to be established and the desired yield are sold by our company with a 1-year warranty. With its short-term installation and low cost features, it is among the choices of businesses from every budget.

Advantages of Stationary Concrete Batching Plants:

Leaving behind many companies established to meet ready-mixed concrete needs across the country and being among the leaders, FABO is also at the top in stationary concrete batching plant production and sales. You can get support from our company in order to buy quality construction machines in the most advantageous and economical way and avoid problems in long-term use, you can call us for fixed concrete plant prices.

• Fabo Concrete Batching Plants produce more concrete due to their high capacity.
• Possibility of obtaining the best quality concrete with automation system (computerized control).
• Opportunity to obtain various types of concrete with the extra mixer option.
• Low cost, easy maintenance and stabilized working opportunity.
• Our stationary concrete batching plants are designed and manufactured in accordance with CE standards.

The biggest advantage of mobile concrete batching plants is easy installation and easy transportation. Unlike stationary concrete plants, mobile concrete plants are not dependent on the place where they are installed. In mobile concrete plants, the material fed into the aggregate bunker is transferred to the weighing band located under the aggregate bunkers. The amount of material determined in the weighing band is weighed and transferred to the mixers with a bucket or belt system. The concrete obtained by the mixer is transferred to transmixers.

Mixer types:

-pan mixer

-planetary mixer

-Twin shaft mixer

-single shaft mixer

Mobile concrete plants are produced according to the needs. However, we have models as follows.

-Minimix-30 Mobile Concrete Batching Plant

-Turbomix-60 Mobile Concrete Batching Plant with Pan mixer

-Turbomix-60 Mobile Concrete Batching Plant with Twin shaft mixer

-Turbomix-90 Mobile Concrete Batching Plant

-Turbomix-100 Mobile Concrete Batching Plant

-Turbomix-120 Mobile Concrete Batching Plant

-Turbomix-150 Mobile Concrete Batching Plant

Mobile concrete batching plants are a type of concrete batching plants. One of the biggest advantages of mobile concrete batching plants is that it is portable. It is a type of concrete batching plant suitable for short-term use and it can be transportable very easy.

In mobile concrete plants, aggregate bunkers, cement silo, mixers, feeding bands, weighing belts, aggregate bucket equipment are completely available.. In mobile concrete plants, the materials fed into the Aggregate bunker are distributed to the chambers on demand. Aggregate compartments can be made optionally. Increasing the number of bins into the aggregate bunkers increases the variety of materials to be processed or production capacity. The material in the aggregate bunker is transferred to the aggregate bucket or into the transfer conveyor belt in determined amounts. There are two types of systems, bucket system or conveyor belt type system. Materials transferred by bucket or belt are filled into mixers. Mixer selection is determined according to the material to be processed, capacity and efficiency. Mixer types are as follows;

-Twin shaft mixer

-Planetary mixer

-Pan mixer

-Single shaft mixer

The materials that are mixed well in these mixers are transferred to the truck mixer after they become concrete.

Concrete plants work with the logic of mixing ready-mixed concrete components in certain amounts. Cement, water, sand, gravel, crushed stone and aggregate constitute these components.

Some of the equipment that make up concrete plants are as follows:

-Aggregate Bunker

-Cement Silo

-Mixers

-Feeding Conveyor Belts

-Weighing Belts

-Aggregate Bucket

And it is the automation system for the controls of all this operation.

The number of hoppers in aggregate bunkers changes depending on demand. The characteristics that determine the number of hoppers are the diversity of the material to be used by increasing the production capacity.

The materials fed into the aggregate bunkers are transferred to the weighing belts under the aggregate bunker. The amount of material determined on the weighing belt is weighed and transferred to the buckets with the help of the feeding conveyor belt.

However, bucket system is not always used. In some project, transfer conveyor belt type system can be used in addition to bucket concrete plants. The materials transferred to the mixers with the help of a bucket or tape are mixed here and transferred to the truck mixer.

The cement to be stored in the cement silos is optional. The production capacity of the concrete batching plant determines this silo volume.

We can list some types of concrete batching plants used in businesses as follows;

-Stationary Concrete Plant

-Mobile Concrete Plant

-Compact Concrete Plant

Crushing-Screening Plants

In crushing-screening plants, the stones produced in mines are crushed and screened from large to small sizes. In these facilities, with the help of the vibrating feeder bunker the crushing process of stones is carried out by feeding jaw crusher, cone crusher, vertical shaft crushers, tertiary crushers, primary and secondary impact crushers with the help of vibrating feeder bunker. In this way, the first process of the crushing-screening plants is completed.

Stationary Crushing-Screening Plant

In addition to Mobile crushing and screening plants, we also have Stationary (fixed) crushing and screening facilities. Generally, for the companies that plan long-term studies, stationary crushing and screening plants are more preferable.

The capacities of the stationary crushing plants can be adjusted according to the customers’ request. Its high capacity is one of the advantages of stationary crushing plants, and they can be used together with a washing system in companies that plan long-term operations. Stationary crushing-screening and washing plants bring raw stones to workable sizes as a whole.

After the size reduction process in the stationary crushing plant, the stones coming out of here are transferred to the screen and classified according to their size by entering the size classification there. Stones from this screening plant are transferred to the washing plant part for cleaning.

Facility needs such as “stationary crushing plant, stationary crushing screening plant or stationary crushing screening and washing plant” are determined according to criteria such as the type of stones, feeding size, is the material clean or dirty etc.

The type of stones is very crucial and important because depending on that the shape of stationary crushing and screening plant will be specified.

Screening Plant

Screening plants are generally used to classify stones that come out from the crusher. After the crushing plant process, the size of the stone gets reduced, and the stone pieces are classified in the screen according to the clientā€™s need. The products that do not pass through the screen in the screening plant are transferred back to the crushing plant through the feedback conveyor belt. This cycle will continue untli their size become smaller. The products that come out of the screen are transferred from the groove to the conveyor belt and stocked according to the desired product dimensions.

Washing Plants

If there is an unwanted excess material in the product coming out of the screener, a washing plant is required to remove this material. If there will be a washing system in the facility, in this way, the stones removed from the screener are washed before stocking.

Here, the stones separated from unnecessary materials are transferred to the stock areas by means of the conveyor betls to be stocked cleanly. By using the washing system, the rate of both transportation and dirty stone is reduced.

Stationary Crushing-Screening and Washing Plant

These are a complete combination of stationary crushing plant, screening plant and washing plant. Usually used for dirty stones. In these facilities, the material poured into the vibrating feeder bunker leaves here and enters the crushing plant. The material that reaches the appropriate dimensions in the crushing plant leaves from there and passes to the screening plant where it is subjected to the classification process.

The material remaining in the upper part of the screen during the classification process is sent back to the crusher to be subjected to the crushing process again through the feedback conveyor belt. Stones passing through the screening plant are classified in desired sizes. The material coming out of the screening plant with certain dimensions is transferred to the spiral or bucket washer in the washing plant.

MOBILE CRUSHING PLANTS

Besides fixed crushing plants, mobile crushing plants have their biggest advantage being a portable. These facilities are generally preferred in mining areas where the crushing plant needs to be displaced. Mobile crushing plants can often be easily transported by connecting to a truck.

Process in mobile crushing plants The stone enters the plant with the help of a bunker or vibratory feeder bunker. The raw material entering the mobile crushing facility is crushed here by means of a jaw crusher, tertiary crusher, impact crusher, primary impact crusher, vertical shaft crusher or cone crusher. The main purpose of the mobile crushing plant is to apply a size reduction process due to the production of raw material in large sizes. Raw material Mobile crushing plants are used to obtain material in desired sizes.

MOBILE SCREENING PLANTS

Mobile screening plants are very useful as portable machines. The biggest advantage of mobile screening plants is that they are portable like mobile crushing plants. Mobile screening plant have the same capacity as stationary plants. As in the screening plants, the material from the crushing facility is transferred to the screen through the belt. The material coming to the mobile screening facility is subjected to classification process here by means of vibrating screens.

In the mobile screening facility, the material classified according to its size is stocked in determined size ranges. The material remaining on the vibrating screen in the mobile screening plant is transferred back to the crusher via the belt. The material entering to the crushing process again. This cycle continues until the material is reduced to the desired size. As a result, mobile screening plants are where materials are generally classified according to their size.

MOBILE WASHING FACILITIES

Mobile washing plants are also portable facilities and the most preferred type of washing facility in the sector, as they can be easily moved. The purpose of mobile washing plants is to separate dirty material from unwanted and washable material. Mobile washing plants are an intermediate process before transferring the material from the mobile screening plant through the belt and making stock. Mobile washing facilities reduce both shipping costs. It also provides clean material production. Mobile washing facilities are seen as a necessity in most businesses.

MOBILE SCREENING WASHING PLANTS

Mobile screening washing plants are easily transportable facilities like all mobile facilities. Mobile screening washing plants are generally used in mines where small size ore is produced. Screening washing facility consists of the classification process in the screening facility and the cleaning process in the washing plant. The decision to use a mobile screening washing plant generally depends on the size of the material produced. In addition, mobile screening and washing plants are preferred as need to move due to the geographical conditions of the production site. Another reason why mobile screening plants are preferred is short-lived mines.

Since the mobile screening washing plant is portable, it can be easily and effortlessly moved to other place. If the material from the washing facility is to be stocked, the drying process is not applied. However, drying may be required if the material is to be transferred to transportation. This drying process is of course an optional process.

MOBILE CRUSHING, SCREENING AND WASHING PLANTS

Crushing, screening and washing plants are a complete combination of facilities. Crushing, screening and washing plants cover the entire process from production to transportation of the material. Mobile crushing and screening washing plants are also mostly used. The biggest advantage of mobile crushing, screening and washing plants is the flexibility of movement.
The vibrating feeder is transferred to the jaw crusher, cone crusher, tertiary crusher, impact crusher, primary impact crusher, vertical shaft crusher through the bunker. These crushers are determined according to the hardness of the material.

For example, a jaw crusher is preferred in a facility where hard stone is to be crushed. The material, which size decreases in the crushing process, leaves the crushing plant through a belt. The material coming to the screening facility through the belt is subjected to the classification process. In the mobile screening facility, the material on the screen is transferred back to the crusher. The material passing through the mesh in the mobile plant is classified material.

The material from the mobile screening facility is transferred to a mobile washing facility via the belt. It is used to get rid of some unwanted physical parts of the material in the mobile washing plant. Mobile washing plants are used to obtain clean materials to get rid of dust and soil. Mobile crushing and screening washing plants operate in a complete combination. It allows material to be extracted from its deposit and ready for processing or shipping. Therefore, mobile crushing and screening washing plants are among the most preferred facilities.

Excellent mixing performance: Twin Shaft mixer with strong mixing ability is used to eliminate ā€œblind mixing zoneā€ to ensure uniform concrete.

High production output: Anti-binding technology for mixing shafts to prevent cement from binding on it.

Long service life: Stationary modular structure plus Mixing paddles, arms and blades are made of special high chromium and
high manganese alloy materials and wear resistance for liners, saving time and cost to replace parts of stationary concrete batching plant sale.

The leader of concrete sector AK BETON has been choosen our Pro Serie New System Mobile Crushing & Screening Plant and our hard-work technicians has been finished installation and test drives of our Mobile Crusher. As Fabo we would like to Thank them and wishing abundant earnings.
New Generation PRO-150 has a high capacity(220-350 T/H) and aggresive TURBO IMPACT CRUSHER that consistently provides high output capacity and a product with excellent cubicity…

The crushers are designed according to the type, size and rigidity of the material to be broken, while at the same time they exhibit different properties according to breaking methods and breaking speeds. The most preferred of the crusher plants which have a lot of usage area is the mobile crusher models of the carry type. These machines provide ease of use especially in rugged fields and in areas where fixed crusher plants can not be installed. It can be easily used with the advantage of easy transport as well as quick installation through hydraulic feet. Through a single man all system could be operated with full automation system. These features, which considerably reduce the cost, give advantage to the Mobile Crushers. The mobile crushers with the primary impact crusher feature ensure that even the largest rocks can be crushed in a short time with its technical features. Primery impact crushers have a higher capacity when instead to other models. Ā To mention briefly about the operation of mobile crushers; the materials poured from the top of the crushers, into the spinning wheel are broken in the rotating wheel. The crushed material is discharged from under the cabin. The process can be repeated several timesĀ  to obtain the desired size of material.

With the introduction of technology into our lives, the crushers who have entered our lives have made stone crushing, one of the most difficult operations of the mining industry, after all these became very easy. Stone crushing and screening processes, which were carried out in very difficult conditions and require great human power, are now made very easy.